The simple pleasure of a dull job

It’s that time of year again. I need to make some more wadding for packing the kilns. Making wadding isn’t fun. It isn’t even interesting really. If truth be told, it’s a rather dull job. It just has to be done. So, to make it as bearable as possible, I make it up in a monster size batch, so that the pain is all in one go and then there is the relief of knowing that it won’t need to be done again for another year.

Wadding is used to seperate the pots from the kiln shelves and the kiln props from the kiln shelves. It has to be refractory and remain crumbly and friable after being fired to stoneware temperatures, so that it can be removed easily, even allowing for the deposition of the fluxing effect of wood ash during the firing.

I make it up in big batches of 120 to 150 kilos. Every wood-firer has their own ‘secret’ recipe. I don’t have any secrets. They’re all up here on this blog. Some potters use various mixtures of silica and clay, but I don’t want to use fine silica dust anywhere if  I can help it, because of the risks of silicosis. Others use alumina powder and clay, which is very refractory, but expensive and in my opinion it is overkill. There is too much of an embedded energy debt tied up in aluminium and alumina processing. It takes massive quantities of electricity to extract aluminium from bauxite, most of which comes from burning coal, so it is rather unethical to use alumina powder, unless it is absolutely necessary. We use a small amount in shelf wash, but it amounts to just a kilo a year. I can live with that.  The other thing that I really dislike about alumina in wadding is that unless you are particularly careful, you end up putting stark white finger prints on the pots that are being packed after handling the wadding. You really have to wash your hands after every time you touch the stuff.

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I have decided to make this batch of wadding out of ‘fat’ sand. Fat sand is also called ‘bush sand’,  ‘brickies sand’ or ‘bush loam’. It’s a coarse quartz sand with a fair amount of clay in it. It also contains some limonite or hydrated iron oxide, so it looks a bit yellowish. I mix this with some powdered kaolin. This is a great use for powdered kaolin. I don’t use a lot of it, but is is very useful for this purpose. I mix it in the ratio of one 25kg bag of kaolin to 4.5 buckets of damp washed sand and one bucket of water. When I can get clean saw dust I also add two buckets of saw dust, but this is getting harder to find these days. The last time I visited the local timber yard, they had been cutting some synthetic wood products that were a rich canary yellow. This stuff looked like it was loaded with resin glue. I thought that it might be particularly toxic if it were burnt in the kiln as wadding. So I didn’t collect any.  So, this batch of wadding is just going to be sand and clay.

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Adding saw dust is great for wadding that use on new pots that are once fired, as it can leave an interesting charcoal grey to black shadow mark. It doesn’t work on bisque, only once fired work.

When it is freshly made wadding like this is rather short or non-plastic, being so sandy, but after ageing for a few months it develops quite good plasticity and after a year or so, the last few bags are plastic enough to throw with. Not that you would want to, but I think that it might be possible. I’m down to my last bag of the old batch now and it is very easily worked into coils and small balls. This new batch will have a month or two before I need to use it.

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I make it up in a couple of batches in the dough mixer and then bag it up into 15 kg packs and store it away.

Security is a years supply of wadding.  Now, when I look down on my stash of wadding I get the simple pleasure of knowing that I won’t have to do this job again for another 12 months. It’s a nice feeling!

fond regards from the well wadded potter.

 

After the flood

The rain has eased off and we can go out and check the damage. We have had 350 mm. of rain in 36 hours. the rain gauge was over-flowing one morning, so we don’t know how much we lost. That has never happened before. We have emptied 350 mm out of it, so perhaps there was another 50 mm that we missed measuring? That’s about 14″ in the old imperial measure. It was certainly a very heavy and prolonged rain storm.

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We go out to survey the damage. Not too much thankfully. Just a  few small trees blown over or snapped off. We sprang a few more previously undiagnosed leaks in our 123 year old tin roof, but I can fix those. I always do, I’m used to it. There is a lot of maintenance in owning a hundred+ year old house. I just don’t know where the leaks are going to be in advance. I have to wait for the big storms to be able to find them. So, we sat through the evening with buckets on the floor, dripping and ‘plonking’ away.

Out side everything is still seeping, teeming, running, gushing. Everywhere you look, the ground is so saturated and oozing water. All 4 of our dams are full and overflowing. As I walk around, I make a mental note of all the jobs that will need doing. The kiln shed is a tragic mess. The water has forced itself up and out of the floor in one corner where the shed is cut back into the hill. The new spring has flowed straight through the middle of the  building, washing away all the small items that were left on the floor and making a trail of patterned tidal sand ridges and depressions like you see in the sand beds of creeks.Now a day or two later, everything is starting to turn green with a mossy/lichen sort of growth. The kiln shed has an earth floor with ceramic paving. It’ll take months of dry warm weather to evaporate all this water from the floor. That is once the earth has stopped seeping.

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I walk down along the old lane it has been swept, or rinsed, clean of loose brush and other light materials. All swept away. The water from our big dam higher up overflows down along here. It looks really peaceful and beautiful here now after the event. The grass and undergrowth has all been swept over and ‘combed’ by the torrent. there is still a steady stream of water 100 mm. deep flowing down along here. It’s hard to believe that this was once the main East/West artery for the village. It’s particularly beautiful, right here, right now. I’m brought back from the moment into another reality. My feet are wet from standing in the water and it’s cold. I chose to wear sandals for this walk, as I knew that it would be too wet down here for shoes.

All the dams are brimming full and over-flowing. It’s a very nice sight and it only ever happens like this once every decade. We are so lucky to have put in all this ground work and infrastructure over the past 40+ years. If everything all goes to some sort of plan, like it has in the past, we will have water now for at least another year and possibly two.

The dams don’t stay full for long as seepage and evaporation steadily take their toll. That is why we have paid extra money to have all the top soil from the dam sites kept and then returned to the tops of the dam banks instead of the usual practice of burying it under the wall. The top soil allows the native bush to re-seed into the bank and grow up into a sort of wind break, as it is the wind passing over the water surface that causes evaporation. If you can slow down the air movement, evaporation is reduced. This seem to have worked well for us over the years. Our dams are all now enclosed in native bush and not sticking out like scars on the landscape. We are so lucky and I am grateful.

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Home Again

We haven’t been home long and we are able to get most of our meals from the garden. We start with a very fresh and crisp green garden salad. IMG_3713

We find that there are a few ripe avocados still on the tree, so we pick one and add it to the salad. It’s a special bonus. We wouldn’t have any left at all due to the birds and possums if it weren’t for Janine getting out there and bagging the last of the fruit before we left.

I manage to find some time to get out into the garden and pull out all the spent corn stalks and dead tomatoes vines. I have a few goes at it over a couple of days and eventually make a bit of a difference. I lime the soil with dolomite. A natural mixture of calcium carbonate and magnesium carbonate in about a 50/50 ratio. It sweetens the soil and negates some of the natural buildup of acidity through our use of a wide range of organic composts. We make compost from everything that we have on our place here, including pine needles and gum leaves. Everything that is organic and can rot is composted down to a black/brown peaty compost and used as mulch somewhere on the block. Pine needles and gum leaves tend to be acid, so are good for strawberries and blue berries, but bad for other plants that like a more neutral or alkaline pH.

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We also add a layer of composted chicken manure on top of the freshly exposed, weeded soil, then cover it all with more compost. I try not to dig unless I have to. The worms seem to do that for us, If left to their own devices.

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I pick a cabbage and make our first home made okonomiyaki at home here after our return. The cabbage is a whopper. It has grown well while we have been away. I only use a 1/4 for 4 pancakes. I add in some other vegetables that we have including a grated carrot and a finely sliced red capsicum;. These wouldn’t usually be included in such a dish in Japan, but we aren’t in Japan anymore. We are home and this is what we have. And after all, okonomiyaki actually translates as something like ‘add what you like’. So I do!

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The washing machine decides that it will only do one more wash and then burns out. It stops mid-wash and goes no-more. We have to drain out the water from the unit before we can open the door of the front loader. This machine has done well. Over twenty four years of continuous service. I can thoroughly recommend the ASCO ASEA brand for a quality, reliable, long lasting product. All you have to do is find a brand new and unused model from 20 years ago and you’ll have a good quality machine. God only knows what the current products are like in terms of long lasting quality. Anyway, I’m very pleased with our choice from two and a half decades ago. There is a lot of embodied energy in a thing like this and it really needs to have a long life to justify its existence, otherwise it just becomes more of the same old land fill junk that the big companies want us to cycle through endlessly at great expanse to the planet. Built in obsolescence is a crime against society. So good on you ASCO, for still stocking spare parts for this old model.

I knew that the water pump in the washing machine was wearing out for some time and I ordered a new one a few months ago. It took a couple of months to get here, as it had to come from Sweden. The new pump arrived just before we left on our travels, so we were lucky that it didn’t fail while we were away and cause Annabelle, our house-sitter, any problems. The local agent doesn’t carry spares for 24 year old products. I can understand. I’m pleased to get one at all after all this time.

I set to work to replace it, but like all these jobs, it turns out to be a bigger, longer, more complex job than I imagined. Firstly, the new pump isn’t complete, I have to take some parts off the old one to make it fit. Second, the old parts are quite well settled into place after 24 years in wet, humid conditions and take quite a bit of un-doing. I am forced to retreat from the laundry and go down to the workshop to get my hands on some serious tools. The Swiss army knife isn’t going to cut it on this job on its own.

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I manage to get all the parts swapped over including the fan on the pump motor. I’m amazed that this isn’t included. It’s only a simple plastic part worth just a few cents. it has the be prised off the old shaft and it’s a tight press-fit on the new one. I had to pay $250 for this little pump. I’m amazed that they can’t supply a mounting plate and plastic fan for that money!

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The electrical cable is just long enough for the factory technician to fit the pump, while it is up-side-down in the factory, in good light and with the correct tools, and plenty of practice. When I’m working down in a dark corner, on my back, in a confined space, holding a torch in one hand, a pair of pliers in the other and then with my other 2 free hands I am able to manipulate the electrical clips in the correct order, otherwise the last one won’t fit!!!!! I question the logic of this thriftiness. This all has to be accomplished in just 100 x 300 mm. of access space. I’m finding it quite difficult to get both my arms in there at the same time, never mind to be able to see what I’m doing and work accurately.

The last minor annoyance is that the rubber hoses are all crimped on with single-use metal clamps that need to be broken to get them off. Luckily, I keep a lot of different sizes of adjustable hose clamps in stock here for other uses. Fortunately I have 50mm, 35mm and 25mm dia clamps in my tool box. Eventually it’s all done. The only real joy that I can take from this is that I didn’t have to pay a technician another $250 to come out here and do it for me and most importantly, I have forestalled waste by keeping this old appliance going for another few years. So this is self reliance.

While I’m in maintenance mode, I set about rebuilding a Venco potters wheel destined for an aid project in Cambodia. It arrived here completely disassembled and in a few different cardboard boxes of loose parts. it has a reconditioned motor and all new grommets as well as a new rubber drive wheel. Everything reconditioned for a long life ahead.

It takes me an hour or two just to figure out the order in which I must do the job to get it all to work out. I have one false start and then it goes smoothly. If I had taken it apart myself. I would have remembered the sequence, but as it has all been completely disassembled by someone else, I have no memories to call on. I have to work it out using only logic.

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It goes and it works OK, so I am happy with that. This old wheel will now have a new life ahead if it in Cambodia in a village pottery workshop for many years to come. More waste forestalled.

 

Tomatoes for 5 Months

We are now just back from our 5 weeks in Japan continuing our research into single stone porcelain. We were lucky enough to get to many more sites on this visit, where porcelain stone is, or has been mined. See my earlier posts below.

I have been able to make a few nice pots while I’ve been here. Actually, I made a lot of pots, but destroyed all of inferior work that wasn’t up to scratch and didn’t make the cut.  I’m not here to make rubbish. I want to make things that I can be proud of, nothing less. My rejected pots have all been crushed up to dry powder, packed into boxes and shipped back home for a possible 2nd life. My best work was glazed and fired onsite and also shipped home. All my efforts are currently in containers at the port or on the high seas. I will see them again in 2 months. Hopefully they will still look as good when we are reunited.

This work is all a part of my 10 year project to go to all the places in the world where single stone porcelain has been made and then make some work at each of these places, out of the material that is to be found there. These works will then be shipped back here to Australia, where I will exhibit the whole body of work from all the sites along-side my own single stone porcelain pots, that I have made here, in one big show. I’m rather hoping that it will look good when all amassed together in one show. Only time will tell. I’m almost finished. Next year should see the end of it.

As soon as we are back home and settled in. We unpack our bags and put on a load of our soiled clothes into the washing machine, which grumbles and squeeks as it grinds along. I can’t complain, this machine is over twenty years old and still going – just. I think that it is the leaking water pump that is the problem. I have a new one in stock. I ordered it months ago when I noticed the water starting to leak from underneath. It took months to get here. It arrived just a week before we left on our long trip. I didn’t have time to install it before we left. Now that I’m back, I will have to make time.

After the basics are dealt with, then it’s straight out into the garden to check out how all the plants have fared while we have been away. Apparently it has been very dry for most of the time, with just one proper fall of rain. Annabelle Slougetté has been living here in our absence and has kept everything alive for us.

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The first thing that I notice when I get into the garden, is how dead so much of the garden is. The last of the summer corn, has finished, dried out and turned up its fibrous toes. We made an effort to mulch as much of it as we could in the week before we left and this has really paid off for us. There are so few weeds now. A couple of days of intensive work will bring it all back into healthy production again, as there are loads of winter vegetables coming on. I made an effort to get all these planted early in the season, at the end of summer/early autumn. So, now we have broccoli, brussels sprouts, cabbage and spinach ready to pick.

Surprisingly, many of the late summer plants are still lingering on and still producing food. Others, their time being up, have gone to the big veggie patch in the sky. They will soon be headed into the compost bin, where they will rot down and be fertiliser for next seasons crop of summer vegetables.

As I look around, I see that there are still some little yellow tomatoes ripening on the old, almost dead, vines. We have been picking tomatoes now for 5 months, pretty amazing for us. So this is global warming?

This will likely be the last pick, as the plants have lost all their leaves and are pretty much dead now. Interestingly though, there are still some small new tomato plants germinating and growing up. One is even flowering, but I can’t believe that this will amount to anything, as the first day of winter is only 2 days away. The first frosts can’t be too long after that.

We  used to get our first frosts at the beginning of May, now its the end of May or early June and possibly later? A couple of years ago, we went right through winter with only minimal frosts, to the point that we didn’t get any apples on any of the trees the following summer. Apples need a minimum number of frosts (or winter chilling hours) to develop the hormones that are necessary to make the flowers fertile.

I go straight back out into the garden with my basket and fill it with little yellow tomatoes, the last of the lingering sweet basil and a load of capsicums and chillis.

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I set about making a tomato/caps/chilli salsa by browning a few onions in good olive oil and adding 6 small knobs of garlic. The ones that are so small at 20 to 30mm. dia. that it really isn’t worth peeling them. They will add heaps of flavour to this mix and the small amount of skins and paper will be removed when I strain the whole batch. I let them softening down along with all the diced fruit over a long time at low heat on the wood fired kitchen stove.

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I will  pass it all through the kitchen mouli sieve to take out all the tomato and capsicum  skins and seeds, then reheat it to sterilise it and bottle it in heated glass jars. It will keep for a year or so, but probably won’t last that long. It’s too delicious, although very ‘hot’ with chilli flavour. It will make a great addition to winter stocks and sauces over the coming cooler months.

This little effort marks the end of our summer preserving for this year. I’m very pleased, as I wasn’t expecting there to be any fruit left to preserve. This simple garden-to-kitchen-to-pantry excercise grounds me and resets my emotional and spirituual compass to ‘home’ after being away. This is what I do. This is what I live for. This is me. The self-reliant potter/gardener.

A close inspection of the garden beds reveals a lot of little germinating seedlings of onions, carrots, beetroot and rocket. I planted these seeds just the week before we left. I also planted a few hundred cloves of garlic. Most of which have now germinated and are showing their green shoots. Peas are also up and growing quite strongly, I hope to see them flowering soon.

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There are a lot of capsicums ready to pick, so I decide to stuff them with ricotta and bake them in the oven, as the stove is lit, we are making hot water and warming the house up as well, seeing that we are now home and the weather is so windy and cold. Such a change from the weather in southern Japan, where it was almost summer and the weather was balmy to hot.

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I make a stuffing out of whatever we have at hand in the fridge. Before we left I had bottled some little cucumbers and some dried tomatoes. I add these into a lump of fresh ricotta. I add a few cloves of our garlic, along with a few capers and an anchovy or two, a few olives, a shallot and some parsley. I dice it all up and mash it together with some veggie and herb salt substitute. I would like to add a little bit of finely diced feta cheese to give it a little bit of chewy texture to the cheesey mix, but I don’t have any at this time. I’ll add to my shopping list for next trip into town. There are plenty of capsicums left to pick, so we will be having a meal, not unlike this one again in the coming days or weeks. I like to use what I have in the garden and pantry. Our main food expense these days since we lost our chickens and ducks is protein, which these days consists mostly of fish.

The fresh fish truck is up from the coast today, so I buy a small piece of super-fresh sashimi grade kingfish, we have a small fillet for lunch. I skin it and slice it up and we have it with a little soy sauce, wasabi and pickled ginger in vinegar. Yum. Itadakimas!

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Back From The Mountain

We spend a bit of time looking closely at the Nabeshima pots on display, and it is true that there is very little texture in the pale blue gosu, natural cobalt ore, background pigment.

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We make our way back down the mountain past the noborigama kilns and other pottery workshops and display rooms. As it has been raining for a day or two, the stream is running quite noisily. Our guide, Tsuru san is very knowledgeable about the ceramic history of this area. Born and bred here, she knows more than we can take in.

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The water driven clay crushing hammers are working hard, unattended, pounding the soft porcelain stone to powder all through the day and night without a power bill.

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The fish seem unperturbed.

From Okawachi, we drive to another interesting site of early Arita porcelain development. We go to visit the re-constructed Korean climbing that is said to be the one used by the originator of the porcelain industry here, Li Sampei or Ri Sam Pei.

Its a magnificent kiln stretching all the way to the top of the hill, with a slight bend in it  to suit the lay of the land form, just as the original one did, as excavated by the archeologists.

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On our way home, we call in to visit the Rice Field Potters Kiln. Unsurprisingly, it is set in the middle of some rice fields on a gentle side slope. It has also been reconstructed recently from the information gleaned from an archeological dig on the site. This kiln dates from the time when potters didn’t work full time, but fitted their firings into the rhythm  of the season along with rice and vegetable farming. They were the original self-reliant potters.

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I really love the way that this old kiln wriggles and snakes its way up the slope. If I were a self-reliant, wood-firing gardener/potter, I’d love to own a kiln like this one. Come to think of it. I am, and I do!

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Both of these kilns were built with dog-legs in them to follow the natural surface contours of the local terrain. They are both used intermittently by the local potters groups to keep them working and alive.

It’s been a long day and we have just enough energy left to visit the local sake brewery for a tasting. I can’t decide which one is best, so I am forced to taste them all before I can decide. A total lack of knowledge about sake can be an advantage sometimes?

Tracking the Elusive Wild Felspar

Porcelain stone occurs in many of the hills around here in Arita, where the local white granite has weathered down into a softer white to off-white, mixture of kaolin, silica, felspar and specifically sericite. Sericite is a white, plastic mica. This means that it is throwable on the potters wheel as well as vitrifying to a translucent glassy matrix when fired. A very rare and specific combination of qualities.

Today I ventured up into the hills to look for some felspar/porcelain stone deposits that I’m told are all around here. Most were closed because they were worked out of the most precious ultra white material. The deposits around here were very small and used by the potters in the immediate locality. Each little district had its own small mine. This used to give the different villages a slightly different quality to their work. However, ultimately, none of them could compete with the large-scale and very high quality sericite that is being mined at Amukusa, just a couple of hours from here. Economies of scale and the quality of the product, along with increased specialisation of the work force made every one concentrate on producing saleable product and abandon self-reliance.

We can drive up the mountain to the scenic lookout and then park the car and go on foot. This is the ‘Black Hair Mountain’ and I’m told that it is a very spooky place. It’s a dark, wet and cloudy day and the Mountain is shrouded in mist. I’m not spooked, because I don’t believe in ROUS ‘Rodents of Unusual Size’ ‘Fire Swamps’ and ‘ Lightning Quicksand’. The Princess and I press on, the track is very wet and slippery after last weeks constant rain. In dry weather we could have gone a bit farther by car, but not today. So we walk. The little track wanders around the contour of the hill and would have been quite manageable at the time when it was in use and repaired to handle constant traffic of the ore down hill. We head off up the hill on a stone staircase to get to the top. It takes some time before we realise that we are on the wrong track. We go back and try again.

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This time with more luck. We find a diagrammatic map along the way that shows us the location of the old mine, but not in much detail. Up the hill, over the bridge across the river. Through the ‘Fire Swamp’ and the valley of ‘Lightning  Quicksand’. We keep going until we reach the water fall and then it shouldn’t be too far, according to the map, and then there ought to be another bridge to cross back to the other side of the river. Through Dead Mans Gulch. Then up along The Valley of No Return,  up the sacred mountain to the water falls and then a righthand fork should lead you straight to it. We do and it does – more or less.

Except that I lost my nerve when we didn’t find any sign of a mine after such a long trek. The road became very narrow and washed out after some very heavy rain. There were trees across the track. The sound of crunching twigs under foot coming from the forest around us and an owl hooted, while a black raven swooped overhead. It was quite obvious that nobody had come this way for a long time. This was indeed the path less trodden!

We retraced our steps and consulted the map. This time I photographed it. It seemed that we were almost there when we turned back. We tried again and this time found that the turn off to the old mine was just another 100 metres up and around the side of the mountain. What we found was a rusty steel mesh gate with large red warning signs all over it. I can’t read Japanese, so what I read into it, was that this is the place that you are looking for. ‘Keep going, it’s just a little way on from here”. Almost there!

Of course it could also have said. “This is the old dangerous mine site. No Entry! or  “proceed with caution!” Or maybe it said that the bridge is closed because if you tread on it, it will collapse!

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So we did. It meant swinging out over the stream to get around the gate. Then onward and upward. We knew that we had reached the correct place when we found the boarded up mine shaft entrance.

There was plenty of spalls all around on the ground outside. So no need to go in. The material looks just the same all over the world. Similar colour and texture, similar fracture angles, but the hardness varies due to the amount of weathering and decomposition of the felspars down into kaolin.

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The softer the stone, the greater the degree of weathering and the more refractory it will be with an increased kaolin content. so it will be more plastic, but less fusible at high temperature. The harder it is, the more fusible it will be and the more vitreous at high temps, but the less plastic to work with. Somewhere half way between is a good compromise, or a blend of two different stones will achieve the same result.

This stone is quite hard to break and is probably quite high in felspar, sericite and quartz. It feels to me to be a useful glaze stone. We walk back down the mountain, happy trekkers with a pocketful of samples. I learn the next day that the reason that this site was closed, was because there was a mine collapse 30 years ago and a number of miners were killed there. Very sad, but not spooky.

News travels fast. The next day, Mr. Akio Kanaiwa san. A retired geologist and lecturer in ceramic chemistry from the Ceramic University here, specialising in porcelain stone, calls in to see me. Miyuri san, the local cultural guide here in Arita has met him and mentioned me and my special interests to him. We get along very well and in just a few minutes we manage, even with so little language, to exchange our views and knowledge about porcelain stones. We both can read chemical analysis, X-ray micrographs, SEM data files and ceramic Seger formulas. He shows me some of his research that he has brought along. As he flips through his files. All in Japanese. I can read them out to him. He realises that I know exactly what he is trying to tell me in chemical terms. The only  thing that I can’t do is understand his excited Japanese Arita dialect. It turns out that I am the only person that he has met that has his own Denver cell for froth floatation separation and purification of ceramic minerals. The only difference in our techniques is that he uses pine oil and I use kerosene. Amazing!

We arrange to go on a geology excursion the very next day with Tsuru Miyuri san as our translator. It turns out to be a very full day, as Akio Kanaiwa san has a quite a few sites that he plans to take me to. I am thrilled. We both really enjoy our time together with Miyuri san. She is amazing, such good value. She is so knowledgeable about ceramics in Arita and her English is excellent, so she is so good to have along on a trip like this. We go to site after site. He really knows his stuff. Through Miyuri, we exchange ideas and analysis data.

At one point we all have to stop and laugh, as Kanaiwa san and I find ourselves agreeing on the importance of secondary mullet crystals in the development of strength, translucency and slump resistance in porcelain bodies. Miyuri san, who is quite faithfully translating our conversation, back and forth, is stunned and mystified by what she is having to say, as she doesn’t understand a word of the technology involved. When Miyuri doesn’t know the word or a suitable work-around sentence to convey the meaning, Kanaiwa san and I revert to writing the chemical symbol or formula. It’s a wonderful, positive, cultural exchange.

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Miyuri san explains to Kanaiwa san how I collect most of my materials where I live in Australia and my amazement at how similar they all are to these minerals that we are looking at there. The only difference is that these minerals are mostly much cleaner and lower in iron. Only one of the sites is still being used, an open-cut quarry where an interesting felspar/quartz stone is being mined for use in electrical insulators and industrial tiles. It is called ‘The Dragon Gate’ mine. There is a lot of iron present here, but it is in bands and veins, so could be sorted out or extracted.

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Our last visit in the afternoon was to a glaze stone mine in Takeo. The ‘3 splits’ mine. This name causes a lot of muffed laughter. Apparently it is not really the true name of the mine. It is named after the combination of hills and valleys that look like the gap between someone legs. This is a name that can’t be said by a lady. A more literal translation might be ‘fork’, as in ‘a fork in the road’, but more likely ‘crutch’, as in the gap between a persons legs? I don’t end up knowing what it is called. Perhaps it’s 3 cracks? Because if you go up the crack it ends in a tunnel?

No one will say it in English. So I’m calling it the 3 splits mine.

Kanaiwa san says that I look like Indiana Jones or Harrison Ford in my hat. I reply that I can’t afford a whip, but my name is Harrison.

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There had been several attempts at mining here over the last few hundred years. Some open-cut and others in deep shafts and drives. All closed now. Again, the shaft is barred by a wire fence that declares that this is the correct place alright. The fence seems to have fallen over at one of the mine shafts, so I can’t read the sign that might say ‘don’t enter’. So there is nothing to stop me. – Except the fact that it is all flooded inside.

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The water is a pretty translucent  pale blue. Just like blue celadon over porcelain!

I explain that this is the most dangerous site that we have visited yet. Not because of the risk of mine collapse, scrambling through flooded water or drowning, but because of the crumbly asbestos fence!

A Nice Firing

We have just unpacked our latest firing with mixed results. The wood for this firing burnt well and got us to temperature in 12 hours with a good, constant reduction, but it produced a mass of  very slow burning embers, so even with all the mouse holes open we ended up with a load of embers which buried the potential ‘gems’ of the firebox area beneath their cloistering bed and smothered the jewels of the firing that should have come from the exciting ‘zone of death’, This area, close to the ember pit can produce some excellent dramatic qualities, but instead, on this occasion, all the potential jewels did not reach their full potential. They all survived intact, but as blackened bisque instead of shining gems. The jewels of the kiln are now more like Swarovski than De Beers.

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The back of the kiln was a little under-fired, so there are a few pots from there that just need a little more heat. They can be reheated, ‘microwaved to perfection’ in our little wood kiln, the next time we get it out for a spin. The rest of the setting was very good – by our standards. There are half-dozen really nice pots, nearly all of which were Janine’s. But I have some small bowls that are good enough to show at Watters Gallery, so I’m happy.
So, a good firing. We are so lucky!
Two of Janine’s vases
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Three of my new bai-tunze paste little bowls with limpid porcelain glaze and subtle wood ash deposit and bright body flashing.
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After the firing, I picked, washed and sliced open 300 small tomatoes and dried them for use later in the year. These things are so delicious, that I end up eating a few handfuls of them as soon as they emerge from the oven. It’s a slow patient process using the lowest possible heat that the oven is capable of. I turn it down manually, so that it only just remains alight. It takes all day turning and rotating them often with the oven fan on.
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6 trays of little tomatoes, cut in half, butterfly-style, all tries out and shrinks into just 3 litre tubs of sweet, sharp, crunchy, sour and very delicious dried tomatoes.
I make a vegetable stir fry for dinner. Garlic and chilli with capsicum, celery, carrot, beetroot and aubergine. A little block of frozen marrow bone stock from the freezer and a little fish and oyster sauce.
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Best wishes from the 2 well-fed, lucky potters

Free Fuel

It’s dark and quiet. I’m here alone in the very late night, or very early morning. I’m in the kiln shed firing our wood fired kiln. It’s not 5 am yet and I’ve started our 8th wood firing for this year. We can’t start our firings too soon in the year, as there is a fire ban in place until the end of March or sometimes April, depending on the year and the state of the forest and the immediate past rainfall. I have fired our kilns during the summer in years gone by. But only after a good fall of rain, when the fire danger is reduced to low/medium risk. When the bushland all around is wet, there is no chance of my kiln starting a fire. If I want to fire over the summer period. I pack the kiln and seal it up, then wait for rain. It can take a month or more, but I can’t take any risks when there is a fire danger.
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We are firing the mid-sized kiln of 1.25 cu. m. We don’t fire the big kiln anymore. At 4.6 cu. m. it is just too big for us now and the amount of pottery sales that we can make these days. We have found that it is better for us to fire the this kiln more often and get all our tests through in reasonable time so that I can continue my research into my local raw materials, especially the development of my single stone porcelain bodies and glazes. Now that we have a reliable small wood kiln that can fire our tests in at any time, it just takes 3 hours, this will make our testing and research regime a lot easier.  As the night marches on relentlessly into the early dawn, the birds start carolling, mostly magpies by the sound of it. They just love the dawn and make a big fuss about it. Dawn seems to be some time after 5 am when it is still quite dark, and before 6 am, when I can switch off the light and make entries into the kiln log without needing the light on. The birds are carolling madly now as it gets lighter in the eastern sky. It’s a tremendously beautiful sound, so gentle and lulling. It’s like some pure form of happiness made audible. It’s infectious. I feel happy! Why are they so infectiously happy? Are they celebrating the fact that they are still alive and not eaten during the night by some predator?
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In this unique firing, I’m burning a type of timber that I don’t know anything about. I’ve been given a dead tree by the local tree-lopper guy. I don’t know what sort of tree it is, as it has no leaves or bark, but I know that it is not something that I have come across before. This is nothing unusual, because there are thousands of different tree species and as a rule, I only burn the local trees from around here. Mostly trees that Janine and I have grown here on our 7 acres of highland sclerophyll forest over the years. However, because I’ve lived in this little hamlet here for over 40 years. I have met a lot of people and they know that I have a wood fired kiln, so every now and then someone turns up with an offer of free wood for the kiln, just to get rid of it and not have to pay the dumping fee at the local council recycling centre, which is also located at the other end of the shire and 45 minutes drive away and is quite a drive. We are located at the opposite end of the shire from the recycling centre.
What I do know about this dead tree is that it is interesting. It is quite light in weight like a soft wood such as pine, but it has a strange twisted, interlocking grain like a hard wood such as a eucalypt. It turns out to be quite hard to split, even using the hydraulic splitter. It’s quite a tough wood. I’m hoping that it will burn well. But this is not knowable in advance until I actually get it into the fire box and see what happens over time. I have a lot of wood already cut, split and stacked ready for firing. I have several stacks, each about enough for a firing. I have stringybark, paperbark, ironbark and she oak all ready and prepared as well as a firings worth of radiata pine, from a load of trees brought here by a local contractor who was asked to clear a building block to make a house site. I naively said “yes. Bring the trees here, sure, I’ll take them”!
It turned out to be 8 truck loads in his 8 tonne truck. He had more, but I just ran out of space to dump it safely. He kindly sawed off the root ball, de-limbed them all and cut them to the 6 metre length of his tipper tray so that they would stack and carry efficiently. I have no way to know if each load was the full 8 tonnes or not, but it surely was a very large pile of logs by the time the last load was dumped here. It took up all of my wood storage space and then some. I could hardly move the ute and wood splitter around. I simply had to start at the far end and whittle away at the pile until I could make a space large enough to turn around in. Then I worked my way cutting and splitting all the way up one side to clear the driveway, back up to the road. I have been working my way through this huge 1/4 acre pile of trees for a while now and there is still a big pile of logs left to work through.
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These logs are free fuel. Something not to be sneezed at in these days of increasing energy prices, but only free as long as you already have a spare 1/4 acre of forest clearing, a couple of chain saws, a tractor to drag the piles apart safely, a hydraulic wood splitter and a ute to transport the cut wood around, and then a wood shed to keep it all dry once it is cut and split to be stored and seasoned, then, ultimately I can burn it for “free”!
This firing has a lot of tests in it, as all my firings do. If I don’t have time to make some new tests and follow-up on new ideas. I feel like there is something wrong, something missing. After a lifetime of potting. It’s 48 years now since I got to throw my first pot on the potters wheel and was hooked. Any firing without tests in it is an empty firing. It’s the test pieces. The promise of something new revealed, that makes the unpacking extra special and not just plain mechanical work. It is the stimulus of expectation that makes the difference. I know that I should be aware of my all too human failing of expectation, just observe it and let it pass, but it just hangs around until I see those tests.  As it often turns out, they are not very special, but every once in a while there is something interesting that makes it all so much more rewarding and worth while. It’s probably something like a kind of addiction. Hanging out for that next hit of pleasure, that next intellectual/aesthetic indulgence. It can just be a test ring or a shard. The object itself isn’t all that important, it’s the internal machinations and the thought processes that it provokes.
I have 10 new body pastes in this firing, but so as to keep it all under control. I am using all my reliable and well-tested rock glazes on them. Glazes that have proved to be suitably stable and beautiful. I can’t afford to use unknown bodies with unknown glazes on them. That would be asking for trouble. I have set up a system where I am testing each of the 10 new porcelain body recipes with each of my 10 rock glazes. Each new clay recipe/variation glazed with 10 well-known glazes. A hundred bowls in all. This should reveal something. I don’t know quite what yet, but I’m keen to find out. Even if there is nothing special or ’showable’ it’ll still be something to cross off as not worthwhile, so then I can work on something completely different. I suspect though, that there will be something in there. I just don’t know which one. This firing hopefully will reveal the best, or most likely contender for further refinement.
I’d like eventually, to be able to make something that is both meaningful and beautiful — on a shoestring
All will be revealed in a few days.
This is the life of a frugal self-reliant potter. Nothing is ever finished, nothing is perfect, nothing lasts.
Its just like a good salad!
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Best wishes
Steve

The Last Beta Firing? Success at iteration 7

Janine has just completed the 7th firing and design iteration of the little wood fired kiln. It worked well and there are now no more obvious and glaring changes that need to be made to the design. Of course there are a lot of little issues that will need to be tweaked over the coming months. But I can’t see anything that will require a major rebuild. I think that this design as it stands now is a good one. – Until I think of something better!

The verandah of the pottery now has a collection of these little prototypes all parked there out of the weather. They all work well enough at lower temps, so I will use them for our raku firing weekend workshops. The image shows a very full wheel barrow of wood, enough for two or more firings to stoneware.
The design that I have ended up with is now ready for a limited production run.
This last firing of Janine’s was more or less perfect. Except that we managed to crack a kiln shelf. Janine had a lot of flat ware, so I retrieved a kiln shelf from the rack that hadn’t been fired for over 20 years. I think that the shock of a fast firing and possibly moisture absorbtion that couldn’t escape fast enough was the problem, as this hasn’t happened before. I would usually like to season a new kiln shelf more gentle. Perhaps by rubbing in salt and pepper with a little olive oil might work next time?:) By lunch time we’re famished. Because I managed to catch up with the fresh fish man, we have ultra-fresh sashimi grade tuna. So its sashimi for lunch.
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I also make fresh pippies in white wine, chilli and saffron sauce for dinner. What more could you want to celebrate a successful firing day. Followed by a fresh salad from the garden. We have a local grower of saffron now, so we support them.
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I have been making a new batch of spy holes for my kiln factory. I throw them on the wheel, very slowly, out of a very coarse mix of crushed high alumina grog and a small amount of kaolin to bind it. The mix is so aggressive that my hands are starting to hurt after just one pot-board full. This mix really takes your skin off. But that’s OK. 20 or so will last me for another year. If I wanted to make any more I’d have to wear gloves. I’ve heard some potters claim that they throw till their fingers bleed, but I’m not that stupid. I know when to stop.
I fire the spy holes in the little wood kiln. This little wonder fires cone 8 on the bottom shelf, cone 9 in the middle and cone 10 at the top. A perfectly useable working stoneware temperature range. Certainly OK for a 3 to 3 1/2 hour firing schedule. My bowls turn out well too. Some nice, soft, pastel glazes.
I’m really pleased that everything has come to a clear resolution at this time. As for the next couple of months. I’m fully booked on other projects and I wont have any time to play with this little kiln for a while. In the evening we de-seed chillies for drying in the kitchen window, along with beans and corn, destined for drying and grinding for polenta. I also finish drying some tomatoes in the oven. Once dried in this way they have the potential to keep almost indefinitely, but they never do. They are so yummy that I eat them like lollies. They never last the year. It’s great to add a handful into winter stocks. They add that certain piquant, sharp sweetness to sauces or a ragu.
This is just another day in the mixed household of self-reliance.
Best wishes from Mr. Beta and Ms Better

Pan Fried Figs in Apple Toffee

Because we are now past the solstice, it is time for the figs to begin to ripen. We enjoy them cooked in a little butter with a squeeze of lemon juice and a dash of our own preserved, concentrated apple juice. It slowly simmers down to a concentrate of apple toffee with soft poached figs.

It is pretty amazing, but last nights figs in preserved rich red preserved plum juice was  even a little better I feel. It’s all so hard to say, as every bit of it is so, fragrant, soft and delicious. Wonderfully soft and engaging while being a little bit sharp and sweet and delicately textural. It’s one of the few times where a little bit of ice-cream goes so well. It improves it and extends the texture, mouth feel and flavour.

So simple, so flavourful, so easy. Plant yourself a fig tree and enjoy the benefits – if you can keep the birds away!

Nina had to spend quite some time bagging the fruit to protect it from the birds.

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