We have been spending some time, on and off, over the past 3 weeks in planing the stack of pine lining boards that we milled out of the dead pine trees that used to grow over our house. Killed by the fire. I couldn’t just let them go. I needed to use the wood for something positive. I also wanted to incorporate something of the old into the new studio. An act of reconciliation. Creating something positive out of this disaster. A creative, positive gesture.
Having sawn the planks to 250mm x 30mm. out of the logs last February, they are now dry enough to use, and we are now ready for them. We spent a week pushing them through the planer machine, thinning them down 1/4 of a millimetre at a time, because the machine is only a toy, and the blades are blunt. We only need to remote most of the circular saw teeth marks. I don’t want them perfect – they’re not, they are full of natural imperfections like knots, resin filled hollows, splits and what might be felling shakes? Half a day at this was enough each day, as there was always so much else to get done. Plus we both have sore arms from a bit of over use.
Last week we spent half of each day sanding the boards. First with a belt sander using a 40# grit belt, then again with a 60# belt. We could only work at this work for a few hours a day as the vibration from the sanding machine affected our hands. Too much of this kind of work can cause pins and needles in our fingers. This is natures way of telling you to stop doing whatever you’re doing. So we did.
We used an orbital sander the next day to get a finer finish, we used a 80# paper for this session. After this finer sanding, we wet the boards to raise the grain and stood them up in the pottery to let them dry over night. After drying out, the next day we sanded them all again using a 100# paper. This final sanding left them pretty silky smooth, but still with a lot of their ‘natural’ character. There are 120 boards to be done 4 times over. That’s why it has taken a week.
My friend Len Smith gave me all his power tools when we started to rebuild after the fire. Len built his own house, so had collected all the tools that you need to do this sort of work. I used to have a similar set. Having Lens tools allowed me to get a lot done, and saved me a lot of money. Thanks Len!
This week I started to put the first few planks up on the wall. It’s very slow work, as each plank has warped around the knots, so has wobbly edges. Fortunately, Len gave me his circular saw and his electric planer. Even so, it still takes time to get the individual warps in each plank to match fairly evenly. Added to that the planks also have some degree of wind and camber. In other words, they have warped in 3 dimensions, like a snow ski and a banana on its side simultaneously. I don’t aspire to perfection. I want a more natural feel. I’m not perfect. We all have our quirks. I don’t expect my pottery studio to be perfect. I want it to express something about me, just like the work that will be made in it.
12 boards up in three days, tediously slow, but kind of rewarding. I’m happy doing this work slowly by myself. Although I’m in a rush to get this epic job finished. I don’t want to miss out on any of the joy of actually doing it, enjoying the feeling of achieving something at each completed stage. This is a hand made shed for potters making hand made pots. It has to have the apropriate character. Although we purchased 5 commercial kit form steel sheds, for speed and convenience, we have given them a character or quality that reflects us. Hopefully it reflects all the thought and effort that we have put into it.There is an aphorism about the journey being more important than arriving. I really feel that to be true just now.